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Industrieroboter

USED INDUSTRIAL ROBOT FOR SALE

Discover our cutting-edge industrial robots designed to revolutionize your manufacturing processes. With precision engineering and advanced technology, our industrial robots offer unparalleled efficiency, accuracy, and flexibility. Explore our range to optimize your production line and stay ahead in today's competitive market.

FAQ

Explore common questions about industrial robots. Learn about their applications, benefits, and integration into manufacturing processes. Discover how they enhance efficiency, safety, and precision in various industries. Get insights on selecting the right robot for your needs and maximizing productivity in your operations.

Ein Industrieroboter ist ein programmierbares mechanisches Gerät, das in Fertigungsumgebungen zur Automatisierung von Aufgaben wie Montage, Schweißen, Lackieren, Verpacken und Materialhandhabung eingesetzt wird. Diese Roboter sind mit Gelenkarmen, Endeffektoren, Sensoren und Steuerungssystemen ausgestattet, sodass sie sich wiederholende Aufgaben präzise und effizient ausführen können. Industrieroboter werden in verschiedenen Branchen häufig eingesetzt, um Produktionsprozesse zu rationalisieren, die Produktivität zu steigern und Qualitäts- und Sicherheitsstandards zu verbessern.

Using an industrial robot involves several steps to ensure safe and efficient operation. Here’s a general guide on how to use an industrial robot:

Installation and Setup:

Ensure the industrial robot is installed securely in its designated workspace, following manufacturer guidelines and safety protocols.
Connect the robot to a power source and ensure all cables and connections are properly secured.
Programming:

Program the robot to perform the desired tasks using the robot’s control interface or programming software.
Define the sequence of movements, trajectories, and actions required for the robot to complete its tasks.
Test the programmed movements to ensure accuracy and efficiency.
Safety Precautions:

Implement safety measures to protect personnel and equipment from potential hazards during robot operation.
Install safety barriers, emergency stop buttons, and safety sensors to prevent collisions and ensure safe operation.
Provide training to operators on safe working practices and procedures for interacting with the robot.
Integration with Production Systems:

Integrate the industrial robot into the existing production line or manufacturing process.
Coordinate the robot’s movements and actions with other machines, conveyors, and equipment to optimize workflow and efficiency.
Testing and Optimization:

Conduct trial runs and tests to evaluate the robot’s performance and identify any issues or areas for improvement.
Fine-tune the robot’s programming and parameters to optimize its performance and productivity.
Monitor the robot’s operation and collect data to assess its efficiency and effectiveness over time.
Maintenance and Servicing:

Implement a regular maintenance schedule to ensure the robot remains in optimal working condition.
Perform routine inspections, lubrication, and cleaning of the robot’s components and mechanisms.
Address any issues or malfunctions promptly to prevent downtime and maintain productivity.
Training and Supervision:

Provide training to operators and maintenance personnel on how to operate and maintain the industrial robot safely and effectively.
Supervise the robot’s operation to ensure it performs as intended and adheres to established procedures and safety protocols.
By following these steps and implementing proper training, safety measures, and maintenance practices, operators can effectively utilize industrial robots to automate tasks and streamline production processes in manufacturing settings.

Choosing the right industrial robot involves considering several factors to ensure it meets your specific application requirements and operational needs. Here are some key considerations when selecting an industrial robot:

Application Requirements: Identify the specific tasks and processes you intend to automate with the robot. Consider factors such as payload capacity, reach, speed, and precision requirements for your application.

Robot Type: Determine the type of industrial robot that best suits your application. Common types include articulated robots, Cartesian robots, SCARA robots, and collaborative robots (cobots). Choose a robot type that offers the necessary capabilities and flexibility for your tasks.

Payload and Reach: Consider the size and weight of the objects the robot will handle (payload) and the distance it needs to reach (reach). Ensure the robot’s payload and reach specifications align with your application requirements.

Accuracy and Precision: Assess the robot’s accuracy and repeatability specifications to ensure it can perform tasks with the required level of precision. Factors such as encoder resolution, servo motor performance, and mechanical rigidity contribute to the robot’s accuracy.

Speed and Cycle Time: Evaluate the robot’s speed capabilities and cycle times to determine its suitability for your production requirements. Consider factors such as acceleration/deceleration rates, maximum speed, and payload capacity when assessing speed performance.

Integration and Compatibility: Ensure the robot is compatible with your existing production systems, equipment, and control interfaces. Consider factors such as communication protocols, software compatibility, and ease of integration into your manufacturing environment.

Flexibility and Expandability: Choose a robot that offers flexibility and scalability to adapt to changing production needs and accommodate future growth. Look for features such as modular design, interchangeable end-effectors, and expandable programming capabilities.

Safety Features: Prioritize safety features to protect personnel and equipment during robot operation. Look for features such as collision detection, safety-rated stop mechanisms, and collaborative operation modes, especially if the robot will work alongside human operators.

Ease of Programming and Operation: Consider the ease of programming and operating the robot, especially if you have limited experience with robotics. Look for intuitive programming interfaces, user-friendly software, and built-in diagnostics to simplify setup and operation.

Total Cost of Ownership: Evaluate the total cost of ownership (TCO) of the robot, including initial purchase price, installation costs, maintenance expenses, and ongoing operational costs. Consider factors such as energy efficiency, reliability, and support services when assessing TCO.

By carefully considering these factors and conducting thorough research, you can select an industrial robot that meets your application requirements, enhances productivity, and delivers a strong return on investment for your manufacturing operations.

Industrial robots work by using a combination of mechanical components, sensors, and control systems to perform specific tasks in manufacturing and production environments. Here’s an overview of how industrial robots typically work:

Sensing: Industrial robots often incorporate sensors such as encoders, proximity sensors, and vision systems to perceive their surroundings and detect objects, obstacles, and workpieces.

Programming: Robots are programmed to perform specific tasks through a combination of offline programming (using computer software to generate robot programs) and online programming (teaching the robot movements manually). Programming involves defining the sequence of movements, trajectories, and actions required to complete the task.

Control: The robot’s control system interprets the programmed instructions and coordinates the robot’s movements and actions accordingly. The control system sends commands to the robot’s motors and actuators to execute the programmed tasks with precision.

Actuation: Industrial robots are equipped with various types of actuators, such as electric motors, pneumatic cylinders, or hydraulic systems, which generate motion and force to manipulate objects and perform tasks. These actuators convert electrical or pneumatic energy into mechanical motion.

Manipulation: The robot’s end-effector, or tooling, interacts with the workpiece or environment to perform the desired task. End-effectors can include grippers, welding torches, suction cups, and specialized tools tailored to specific applications.

Feedback and Control Loop: During operation, the robot continuously receives feedback from sensors and monitoring devices to assess its performance and adjust its movements as needed. This closed-loop control system helps the robot maintain accuracy and adapt to changes in its environment or workload.

Safety: Industrial robots are equipped with safety features such as protective barriers, emergency stop buttons, and safety sensors to prevent accidents and ensure the safety of personnel working nearby. Collaborative robots (cobots) are designed to work alongside humans safely, employing advanced safety mechanisms and force-limiting technology.

Integration: Industrial robots can be integrated into existing production lines and manufacturing processes, working in coordination with other machines, conveyors, and equipment. Integration may involve communication with PLCs (programmable logic controllers) or other control systems to synchronize operations and optimize workflow.

Overall, industrial robots offer versatility, precision, and efficiency in performing a wide range of tasks, from assembly and welding to packaging and material handling. By leveraging advanced technology and automation, industrial robots contribute to increased productivity, improved quality, and enhanced competitiveness in manufacturing industries.

There are several reputable brands that manufacture industrial robots, offering a wide range of models and solutions to meet various industrial automation needs. Some of the prominent industrial robot brands include:

ABB Robotics: ABB is a global leader in industrial automation and robotics, offering a comprehensive range of robots for various applications, including assembly, welding, material handling, and painting.

Fanuc Robotics: Fanuc is one of the largest industrial robot manufacturers in the world, known for its high-performance robots used in automotive manufacturing, electronics, and other industries.

KUKA Robotics: KUKA is a leading supplier of industrial robots and automation solutions, offering a diverse portfolio of robots for applications such as welding, material handling, and machine tending.

Yaskawa Motoman: Yaskawa Motoman is a well-established brand in industrial robotics, offering a wide range of robots for welding, assembly, packaging, and other industrial applications.

Universal Robots: Universal Robots specializes in collaborative robots (cobots) designed to work safely alongside humans in manufacturing environments. Their cobots are known for their flexibility, ease of use, and quick deployment.

Kawasaki Robotics: Kawasaki Robotics is a trusted provider of industrial robots for applications such as assembly, painting, and material handling. Their robots are known for their reliability, precision, and high-speed performance.

Stäubli Robotics: Stäubli Robotics offers a range of robots for industrial automation, including SCARA robots, six-axis robots, and delta robots. Their robots are used in industries such as automotive, electronics, and food processing.

Denso Robotics: Denso Robotics manufactures compact and high-speed robots for various industrial applications, including assembly, pick-and-place, and machine tending.

Mitsubishi Electric Automation: Mitsubishi Electric Automation produces industrial robots for applications such as welding, material handling, and packaging, with a focus on performance, reliability, and ease of integration.

Epson Robots: Epson Robots offers a range of SCARA, six-axis, and Cartesian robots for industrial automation, with a focus on precision, speed, and flexibility.

These are just a few examples of the many reputable brands that manufacture industrial robots worldwide. When choosing an industrial robot, it’s essential to consider factors such as application requirements, performance specifications, integration capabilities, and support services provided by the manufacturer.

Die Kosten für einen Industrieroboter können je nach mehreren Faktoren erheblich variieren, darunter Marke, Modell, Größe, Nutzlastkapazität, Reichweite, Komplexität sowie zusätzliche Funktionen oder enthaltenes Zubehör. Im Allgemeinen können Industrieroboter zwischen Zehntausenden und mehreren Hunderttausend Dollar kosten. Hier finden Sie eine grobe Aufschlüsselung typischer Preisspannen für Industrieroboter:

Kleinroboter (SCARA, Delta): Kleinroboter mit geringerer Nutzlastkapazität und einfacherem Design können je nach Marke und enthaltenen Funktionen im Preis zwischen $10.000 und $50.000 liegen.

Mittelklasse-Roboter (sechsachsig, kartesisch): Industrieroboter der Mittelklasse mit mäßiger Nutzlastkapazität und vielseitigen Fähigkeiten liegen typischerweise im Preis von $50.000 bis $150.000.

High-End-Roboter (Schwerlast, Hochpräzision): High-End-Industrieroboter mit größerer Nutzlastkapazität, größerer Reichweite, hoher Präzision und erweiterten Funktionen können je nach Bedarf zwischen $150.000 und mehreren hunderttausend Dollar oder mehr kosten die erforderliche Komplexität und Anpassung.

Kollaborative Roboter (Cobots): Kollaborative Roboter, die für die sichere Zusammenarbeit mit Menschen konzipiert sind, können je nach Nutzlastkapazität, Reichweite und kollaborativen Funktionen ähnliche Preisspannen wie herkömmliche Industrieroboter haben.

Es ist wichtig zu beachten, dass es sich hierbei um grobe Schätzungen handelt und die tatsächlichen Kosten eines Industrieroboters aufgrund von Faktoren wie den spezifischen Anwendungsanforderungen, der Anpassung, der Integration mit anderen Systemen, den Softwarelizenzen, der Schulung, den Garantien und den laufenden Supportleistungen von variieren können Hersteller oder Händler.

Bei der Betrachtung der Kosten eines Industrieroboters ist es wichtig, den Return on Investment (ROI) auf der Grundlage von Faktoren wie erhöhter Produktivität, Arbeitseinsparungen, verbesserter Qualität, reduzierten Ausfallzeiten und anderen betrieblichen Vorteilen zu bewerten, die der Roboter über seine Lebensdauer bieten kann. Darüber hinaus kann die Prüfung von Finanzierungsmöglichkeiten, Leasingvereinbarungen oder Optionen für gebrauchte/überholte Roboter dazu beitragen, Industrieroboter für Unternehmen mit Budgetbeschränkungen zugänglicher zu machen.

Industrial robots offer several benefits, including increased productivity, improved product quality, reduced labor costs, enhanced workplace safety, and greater flexibility in production processes.

Industrial robots can perform a wide range of tasks, including pick-and-place operations, assembly, welding, painting, packaging, material handling, machine tending, inspection, and quality control.

The ROI for industrial robots varies depending on factors such as initial investment, labor savings, productivity gains, quality improvements, and reduced downtime. Many businesses see a positive ROI within a few years of implementing industrial robots into their production processes.

The main components of an induction heater typically include:

Power Supply: This component provides the electrical energy needed to generate the alternating current (AC) that powers the induction heating system.

Induction Coil (Inductor): The induction coil, also known as the inductor, is a coil of wire through which the alternating current flows. It generates the rapidly alternating magnetic field necessary for electromagnetic induction to occur.

Work Coil: The work coil is the part of the induction heater that interacts directly with the workpiece being heated. It is typically a tightly wound coil of copper tubing or wire that surrounds or is in close proximity to the workpiece.

Capacitor Bank: The capacitor bank stores and releases electrical energy to enhance the efficiency of the induction heating process. It helps to provide a stable and consistent power output to the induction coil.

Cooling System: The cooling system helps dissipate heat generated during operation and prevents overheating of critical components such as the power supply, induction coil, and capacitor bank. It may include air-cooling fans, water-cooled jackets, or other cooling mechanisms.

Control System: The control system manages and regulates the induction heating process, including setting parameters such as power output, frequency, heating time, and temperature control. It may include programmable logic controllers (PLCs), microcontrollers, or dedicated control panels with user interfaces.

Temperature Monitoring Devices: Temperature monitoring devices such as infrared thermometers, thermocouples, or pyrometers are used to measure the temperature of the workpiece during heating. They provide real-time feedback to the control system for precise temperature control.

Safety Features: Safety features such as overheat protection, voltage fluctuations protection, and automatic shut-off mechanisms are incorporated into induction heaters to prevent accidents and ensure operator safety. These features may include sensors, interlocks, and safety alarms.

Enclosure or Housing: The enclosure or housing provides protection and containment for the internal components of the induction heater, shielding them from environmental factors and ensuring safe operation.

These components work together to generate and control the electromagnetic induction process used for heating in induction heaters, making them versatile and efficient tools for various industrial heating applications.