Used VIGERT YK5150 High-End CNC Gear Shaping Machine For Sale

A high-end CNC gear shaping machine is a precision machining tool designed to manufacture gears with exceptional accuracy and quality. These machines utilize computer numerical control (CNC) technology to control the shaping process, resulting in highly precise and efficient gear production. Here’s a general description of a high-end CNC gear shaping machine:

Key Features and Characteristics:

1. Advanced CNC Control: The machine is equipped with a sophisticated CNC control system that allows for precise programming and control of the gear shaping process. Operators can input gear specifications, tool paths, and other parameters to achieve the desired gear profile.
2. Gear Shaping Principle: Gear shaping is a process where a cutting tool, called a gear shaper cutter, gradually cuts away material from a gear blank to create the gear’s teeth. The machine’s CNC control coordinates the movements of the cutter and workpiece to achieve the correct gear geometry.
3. Высокая точность и достоверность: A hallmark of high-end CNC gear shaping machines is their exceptional precision. They can produce gears with tight tolerances and ensure consistent tooth profiles, resulting in smooth and efficient gear operation.
4. Modular Design: High-End CNC Gear Shaping Machine，These machines often feature a modular design, allowing for customization and adaptation to various gear types and sizes. Different tooling and workholding options can be employed to shape a wide range of gears.
5. Несколько осей: High-End CNC Gear Shaping Machine，CNC gear shaping machines typically have multiple axes of motion, including axial, radial, and tangential movements. This enables complex gear profiles and helical gears to be shaped accurately.
6. Автоматическая смена инструмента: High-end models may incorporate automatic tool changers, allowing for the use of multiple shaper cutters without manual intervention. This enhances productivity and reduces setup time.
7. Workholding and Fixturing: The machine features specialized fixtures to securely hold the gear blanks during the shaping process. These fixtures ensure accurate indexing and alignment, contributing to the precision of the finished gears.
8. Система охлаждения: Gear shaping generates heat and chips, so a coolant system is essential to maintain the cutting tool’s performance and prolong its lifespan. Coolant also helps remove chips from the cutting area.
9. Tool Monitoring and Compensation: Some high-end CNC gear shaping machines are equipped with sensors and monitoring systems that detect tool wear or deviations from the desired gear profile. The CNC control can automatically adjust machining parameters to maintain quality.
10. Enclosures and Safety Features: Safety is paramount in industrial machinery. These machines often come with protective enclosures, safety interlocks, and emergency stop buttons to ensure the safety of operators and bystanders.
11. Приложения: CNC gear shaping machines are used in industries such as automotive, aerospace, power generation, and heavy machinery manufacturing. They produce a variety of gears, including spur gears, helical gears, internal gears, and more.
12. Integration with Automation: Some high-end models can be integrated into automated production lines, allowing for seamless material handling, part loading, and unloading.